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There are numerous types of rubber sheets available in the market, so it becomes quite a task to decide which rubber sheet are appropriate for that particular application. Rubber sheets are very inexpensive and are very versatile. It is highly efficient in providing excellent insulation and high tensile. Not only that, Commercial rubber sheet can be used in home, office or factory. It is resistant to water and also takes all the extreme weather conditions.
Commercial rubber sheet manufacturer use Neoprene, Viton, Nitrile, SBR, Pure Gum Natural etc. For sealing purposes, these are synthetic rubber sheeting gaskets which helps to increase the efficiency of the factory of various industries.
In this blog, we are going to discuss of various Commercial rubber sheets and their application in the market.
• Neoprene -
Neoprene is made with the most popular compound, with polymer it has several qualities which serve for many applications. Herd neoprene blend is mostly used for sound studios, gasketing and industrial padding. It contains a moderate level of chemical resistance, UV ray protection and ozone resistance. The quality may vary over blending of the polymer.
• SBR (Styrene Butadiene Rubber) -
This rubber sheet is considered as a general purpose rubber, it offers abrasion resistance, moderate UV and ozone resistance and moderate chemical resistance. The main applications of SBR sheets are for flapping, floor protection and skirting.
• TPR (Thermoplastic Rubber) –
TPR is made with the blend of rubber and plastic and maintains the properties of each attribute. TPR is excellent for textile industry usage. With its excellent temperature resistance and chemical resistance makes it ideal for various automotive and electrical applications. Thermoplastic Elastomer is a great example of thermoplastic rubber.
• EPDM (Ethylene Propylene Diene Monomer)-
EPDM is an extremely durable synthetic rubber roofing membrane mostly used in low-slope buildings. It is predominantly used in the United States but the worldwide market is well off too. It is great in terms of withstanding weathering. The compound is excellent for chemical resistance into a smooth rubber sheet product with elasticity. This is one of the cheap rubber sheets amidst all and available easily.
• Nitrile (NBR)-
In the rubber industry Nitrile known as an elastomer rubber sheet. It is mostly used in synthetic and organic oils, chemicals, abrasions. Other common applications of these products are product include bumpers, pads and automotive gaskets.
Silicone is one of the popular products in the rubber industry. It has a great quality of excellent temperature resistance. This compound offers high chemical and temperature resistance. The most common usage of gasketing, laboratory equipment and commercial chemical resistance application.
• NR sheets (Natural Rubber):
Natural rubber is harvested from rubber trees and it provides elastic quality. These rubber sheets are mixed with elements of elasticity, durability and resilience to the products.
• Recycled Sheets:
These rubber sheets are Eco-friendly and highly durable and provide excellent protection from the weather. These sheets are combined with various functions. Recycled rubber sheets can accommodate various application such as elephant bark, X-derm are common examples
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Duratuf uses certain prime polymers to enhance the overall smooth finish and multi-purposeness.
The Commercial rubber sheets brought to the customers by the team of Duratuf is commonly referred to as CRS in the industrial circle. The name Duratuf is a name to be reckoned with primarily because of their affordability and usefulness in multiple processes. Due to the economical costs, the black rubber sheets are a favourite across various industries. The Commercial Rubber Sheet is usually a proportional blend of synthetic and natural rubber.
The features of the rubber sheets are mentioned below:
Duratuf is one of the most popular Commercial rubber Sheet manufacturers in the world. The sheets produce various sizes and tolerance levels. The standard sizes are 1.2M wide and 10M long for thickness upto 10mm and 2.4M/5.0M long for thickness upto 50mm. The standard tolerance is more or less 10% on thickness, 2% on width, and 5% on length.
What is the Minimum order Quantity for rubber sheets?
The Minimum order Quantity (MOQ) is 1 roll for the rubber sheets.
How can I obtain authentic Duratuf products?
The suppliers are available all over the country, and we export our products to countries spanning five different continents as well.
What if I am getting a better offer from other Rubber Sheet suppliers?
The team of Duratuf claims to be one of the top Commercial Rubber Sheet manufacturers in the world. However, Duratuf has never stated that their quality is the cheapest. What Duratuf does claim is the fact that Duratuf never compromises on quality. The team of Duratuf takes the opportunity to request you to try out our products to feel the difference.
What are some of the special services and customization options that the company provides?
Is a Test Certificate available with the Commercial Rubber Sheet?
As long as you purchase from authorized Commercial Rubber Sheet Suppliers, you will get a Test Certificate with your material, both against the physical properties and if applicable against the chemical properties as well.
What is the warranty given by Duratuf?
The organization of Duratuf provides free replacement warranty in case of a manufacturing defect for 3 months for Commercial Rubber Sheets from the invoice date. Apart from the features mentioned above, Duratuf is one of the most popular Commercial Rubber Sheet Manufacturer in the world. The organization of Duratuf uses certain prime polymers along with chemicals, which enhances its multi purposeness. Utilizing the compression molding and rotary curing machines help Duratuf to make the commercial rubber sheets available with an overall smooth finish, with or without any kind of insertion material being used.
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The pulley lagging rubber sheets are made to avert belt slippage. The rubber sheets are an effective long term solution towards conveyor pulley wear and corrosion issues. The pulley lagging rubber sheet can be utilized on site, in place, at the pulley lagging sheet manufacturer and supplier or at the local distributor’s place. Traction is increased between the belt and the pulley with the help of pulley lagging. The increase in traction reduces wear and load upon the belt, drive, bearings, pulley and take-up. The products are available in numerous design profiles, with or without a special bonding layer. The pulley lagging rubber sheet suppliers manufacture the sheets from high-grade synthetic and natural rubber, especially designed in order to exhibit tremendous ozone and abrasion resistance. Ozone resistance is a crucial feature of the pulley lagging rubber sheet since they are utilized in the pulleys of conveyor belts which are mostly in operation in open areas. The pulley lagging rubber sheets are extensively used in numerous industries for material handling in bulk.
The Pulley lagging sheets from Duratuf products have brilliant resistance to dry and wet abrasion and will stretch against the conveyor belt. Thus, Duratuf sheds surplus material and decreases build-up whilst reducing wear upon the conveyor belt itself. The diamond Grooved rubber lagging sheet has a diamond profile surface to discard water and dirt away from the pulley. The diamond profile increases the grip and reduces the slippage, improving the drive and tracking of the conveyor belt. The product can be provided with a specially articulated Neoprene based CN Bonding Layer for achieving ultimate adhesion whenever bonded to steel pulley surfaces.
The exclusive features of the pulley lagging rubber sheet:
Reduction in Belt slippage:
The pulley lagging sheets can prevent belt slippage and perform very well.
Choice of profile:
The pulley lagging rubber sheets suppliers are available with diamond, square, ceramic or plain profile design.
The pulley lagging rubber sheet displays an impeccable working temperature range of -30 to +70 degrees Celsius.
CN bonding Layer:
Duratuf offers sheets with unique CN bonding layer for better adhesion to pulley.
Duratuf offers customization based on different polymers, design, dimensions and application.
Long service life:
The pulley lagging rubber sheets are durable in long term to manage bulk material across industries.
Duratuf is the one-stop solution for rubber, PVC and other polymer products established with the objective of fulfilling the industrial needs. Duratuf believes in team, relies on technology, and values everyone’s time. Owing to the factors, Duratuf has gained an edge over the competitors.
Duratuf’s team is the backbone of the system. Duratuf’s team is continuously trained and monitored in order to provide the clients with all the relevant information and details promptly.
The usage of the latest IT technology and tools such as Customer Relationship Management (CRM) and Enterprise Resource Planning (ERP) help to provide prompt and regular updates and feedback to the customers.
Time is a very costly resource and Duratuf makes sure that all the customer queries/complaints are resolved on ASAP basis. Duratuf also tries their best to deliver within committed time schedules.
The Mission Statement of Duratuf...
Duratuf intends in expanding the product range and fulfil the ever increasing industrial needs of the domestic and international customers by providing them with the right products and services at competitive prices.
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What are Nitrile Rubber Sheets?
Abbreviated as NBR, Nitrile Rubber Sheets are often considered to be the workhorse of Automotive and Industrial Rubber Products industries. The Rubber Sheets are specially designed in order to prevent oil attack. The resistance to oil shows that its mechanical properties stay intact even when they are directly in contact with oils and grease. Hence, the NBR Sheeting products are used in a wide variety of application areas that require fuel, oil and chemical resistance. The products manufactured by the various Nitrile Rubber Sheet suppliers have a temperature ranging from -30 to 120 degrees Celsius. These qualities, specially the wide temperature range, makes the rubber sheets tolerate even the harshest of automotive applications. The proper balance of chemicals, oils, cold, and heat resistance allow the rubber sheets to function properly. The fields such as the large variety of industrial and automotive applications are influenced positively by the Nitrile Rubber Sheets.
Why choose Duratuf’s Nitrile Rubber Sheet?
The features of the much in demand, Nitrile Rubber Sheets, have been discussed, keeping in mind the benefit of the customers. Resistance to oil is the first and foremost feature. High resistance to chemicals like oils or fuels, except for antioxidant agents and chlorine makes the Nitrile Rubber Sheets highly reliable. The temperature range of the Nitrile Rubber Sheets is wide. The operating temperature is of -30 degrees Celsius to 120 degrees Celsius. The mechanical properties are good as seen in the Nitrile Rubber Sheets. The rubber sheets manufactured with the help of Nitrile offer high mechanical strength, even when in contact with hydrocarbons. The adhesion of the Nitrile Rubber Sheets to metal is incredible. The Nitrile Rubber Sheet consist of moderate aging properties and bond well with metal. The availability of the special grades of the Nitrile Rubber Sheets make them a popular product in the minds of the customers. The sheets are offered in variations of food grade, high mechanical strength, and reinforced grades. The Choice of hardness depends on the requirements of the customers of Duratuf products. This is why the Nitrile Rubber Sheets come with shore hardness from 40 to 80 degrees Shore A.
Synopsis of Duratuf Products:
Duratuf is a one stop solution for rubber, PVC and other polymer products established with the sole objective of fulfilling your industrial needs. Duratuf Products Pvt. Ltd. has been working since 2010 and is now a widely recognized brand. Duratuf is an expert in manufacturing, supplying, and exporting various industrial PVC and rubber products. Duratuf is headquartered at Kolkata, India, in the heart of the “City of Joy”. A branch office and warehouse of Duratuf products is also located at the Delhi NCR Region.
Duratuf has observed that the purchasing of industrial products and services is usually an unsatisfying experience. The people placing the order might have to send numerous requests for quotations, make repeated follow ups, and even chase the suppliers for delivery of the industrial products. Also, at times customers are not adequately informed about the products they are purchasing and the other better options that are available.
The entire procedure is made more transparent and the purchase of the industrial goods is turned into a rich and fulfilling experience. The Nitrile Rubber Sheet manufacturers deliver the right products at the correct prices to all the customers and always keep them informed on the status of their orders/inquiries. The Duratuf team relies on Technology and values everyone’s time. The factors have gained an edge over the competitor’s. The team is the backbone of the system of Duratuf.
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Duratuf prides itself in being a Viton brand licensee. The Viton fluroelastomer products have been manufactured with Viton polymer. The specialty of the Viton polymer is that it is 100% virgin. Fuel system seals, expansion joints, and gaskets are manufactured with the help of Viton, the most specified brand of fluroelastomer. Originally introduced over 50 years ago, fluroelastomers meet the requirements of the industries such as aerospace. The industries use fluroelastomer for high-performance. The utilization of Fluroelastomer Rubber Sheets have been spreading quickly to several other industries. The industries which have highly benefitted due to the adequate usage of fluroelastomer involves the automotive industry, the oil industry, the fluid power industry, the appliance industry, and the chemical industry. Fluroelastomers have developed an excellent reputation for the outstanding performance in hot and corrosive environments.
FKM is actually much like FPM. The FKM can be said as equivalent to FPM by the ISO/DIN 1629 standard. The ASTM D1418 includes the constituents and the designation for around eighty per cent of the fluroelastomers. Vinylidene fluoride is the constituent of Fkm rubber sheet as a monomer. The DuPont (Viton) has originally developed the Fkm sheets.
The amazing category of Viton Rubber Sheet is Brown Commercial Viton A. here, the Polymer has been reported to be 100% Virgin Viton Fluroelastomer. So, 100% Virgin Viton Fluroelastomer has been a material of choice among manufacturers. Since the percentage of Duro has been reported to be effective around 75 percent in Commercial Viton A, it has been kept the same in Brown Commercial Viton A. Always preferable, the feature of Fluorine is sixty six. Interestingly, in case the different Viton, Commercial Viton A, and Brown Commercial Viton A, have been considered, the percentage of Duro is different. In the first grade, Duro is 70-75 percent, and in the second grade, Duro is 75 percent.
The outstanding heat stability (200 degrees Celsius), and the notable resistance to the aggressive fuels and chemicals have made Fluoro Elastomer stand out in the industry. There are different kinds of Fluroelastomer Rubber Sheets. The first type is, Commercial Viton A. this is one of the first Fluroelastomer with supreme quality. The constituents of Viton A, are, polymer. The Polymer is 100% Virgin Viton Fluroelastomer. The Duro is 70-75 percent. The special feature is the 66% Fluorine.
The another hit category of Fluroelastomer Rubber Sheets is the Premium Viton A. the polymer range in this one is unsurprisingly 100 percent Virgin Viton.
Sixty to eighty percent of Duro has been considered. The Fluorine is the sixty eight percentile. The specification is ASTM M1HK, used among the Viton Rubber Sheet, for the Premium Viton A. The FDA Viton A has been an exclusive inclusion in the range of Fluroelastomer Rubber Sheets. Made from one hundred percent Virgin Viton Fluroelastomer, FDA Viton A is a favorite type among manufacturers. The inclusion of the material, Duro, has been considered as seventy-five.
The percentage of the material, Fluorine has become sixty-six. The ingredients utilized in the manufacturing of FDA Viton A has been FDA Approved Ingredients. Hence, the name of the Fluroelastomer Rubber Sheet is FDA Viton A.
The Mil-Spec Viton A is also outstanding in terms of standard. The Viton Fluroelastomer is again, one hundred percent virgin, to be exact. The Duro has to be the essential seventy five percent. The Fluorine is added at sixty-six percent.
The AMS 3216G has been added for better quality. The inclusion of AMS 3216G is what makes the Mil-Spec Viton A, a class apart. The Mil-Spec Viton A has been categorized exclusively under Class1. The MIL-R-83248C is also a special specification of the Mil-Spec Viton A.
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There are various rubber sheets you must have come across in the market but the ones that display abrasion resistance are going trendy! A number of Abrasion Resistant Rubber Sheet Suppliers are available in the market but you as an end-user need to opt for a company that assures of high quality product. Yes, a high quality product means such sheets about which the suppliers can assure that they can be utilized in numerous applications. You can read ahead to know about some industrial/commercial applications regarding these sheets.
Firstly, you must be aware of the fact that industrial cyclones are instruments that are used to carry out various physical and chemical processes. Yes, the processes may be related to dust collection or purification of contaminated air that has a tinge of liquid particles too!
Abrasion Resistant Rubber based sheets are widely utilized in these Cyclones as they can face the impact, abrasion or even corrosion from various foreign particles that it has to face during the industrial procedures stated above.
Fabricated Parts & Seals
Secondly, you must be aware of the fact that fabricated parts and seals are items manufactured from raw or probably semi-finished materials. They are an alternative to the products being assembled from ready-made parts or components. These parts need a robust rubber lining to function properly and abrasion resistant type rubber sheetings are fit for them.
Thirdly, you also must be aware of the fact that Silo is meant to be a structure that stores bulk materials. Even in the agricultural sector, a Silo is utilized for preserving grain or even fermented feed that called Silage.
Now such heavy duty apparatus is prone to cut or corrosion so their lining is made up of abrasion resistant rubber sheet linings. Their blend of top quality synthetic (specialized) and top quality natural rubber makes the sheetings perfect for being applied in Silos.
Silicone variety is another trend setter among suppliers
After reading whatever is stated above if you thought that apart from abrasion resistant variety, there aren’t equally trending sheets then it’s not the case. You must have also noticed that there are numerous silicone rubber sheet suppliers within the industrial market that makes the basic premise for a trend.
Yes, even rubber sheets made out of the silicone elastomer are very much in demand across several applications. They may be Medical Applications, Heat & Weather Resistance, Construction Applications and so on.
Thus, you can surely infer that abrasions resistant as well as silicone rubber sheets are turning immensely popular items among rubber products.
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You would be amazed to know that Poly V-Belts that operate according to a power transmission belting mechanism are turning into a promising product. A number of Poly V-Belts Manufacturers can look forward to 2018 and even beyond to expect their product sales to bump up, especially in terms of exports. As an end-user (potential or new customer) if you are still wondering about these belts then read the blog further.
Understanding Poly V-Belts from the nomenclature level:
Firstly, you need to understand that these belting products apart from Poly V-Belts are also known by some other nomenclatures too. They can be Serpentine V-Belt or Multi-vee belt or Multi-Rib belt. The last nomenclature that you can see as stated above comes from the fact that all these Poly type V-Belts are made up of numerous longitudinal ribs.
Further, you should keep in mind that these belting products are manufactured for a high level performance upon smaller diameter sheaves that can run on high speed. Always see to it that these Poly type v-beltings of a genuine make will always be wear resistant and adhere to the RMA standards for certain factors. Yes, these factors are Heat Resistance, Oil Resistance and finally Static Conductivity. Whenever you need a drive that runs smoothly & quietly due to low vibration upon high speed applications then the ‘Poly’ type V-beltings are an optimum solution.
Pan Industry demand pushing for exports:
Next, you would also be amazed to know that Poly V-Belts Suppliers have a huge customer demand to meet on a global level. It is due to a wide demand for these beltings not just in the domestic but also in the overseas circuit.
Yes, the products have gained immense popularity due to their utility in various industrial applications such as:
All the applications you’ve read above are a result of the stellar features that these ‘Poly’ type beltings comprise of and some of them are described below:
These beltings can assure you of getting your application to work in a smooth manner where power transmission between its peripheral devices is concerned.
Hexagonal Double – Another popular product among V-Belts:
After reading about the ‘Poly’ category beltings as stated above if you think that there isn’t any other immensely popular product among V-Belts then think again! Yes, the double v-belts are yet another as much demanding products as its Poly counterpart as defined above.
Now these Hexagonal V-beltings are manufactured with a special tension cord. Yes, it is designed like this solely to cater to dual power requirements along with multiple type bends. You can see that these particular V-beltings are available in AA, BB and even CC named cross-sections. Now these belts are manufactured for being utilized within rigorous applications. Their mechanical properties are way too different from the Poly counterpart about which it has already been stated within this blog.
The future of V-Belt Business for its suppliers & manufacturers:
When we talk about the future of the B2B business related to V-Belts then it’s sure that stakeholders like manufacturers and suppliers will benefit from it. Now these products are round with a circular cross section that is designed for running within a pulley that’s with a 60o ‘V’ groove. Further, you’ve got to see that the ‘V’ groove is meant to transmit torque via a wedging action, thus in the increasing of friction.
V-Belts in today’s day and age are as demanding as various other rubber products such as rubber sheets, rubber linings or even rubber mats. They are the next big thing after Conveyor Belts that have happened in the belting products section. As a customer in today’s competitive age, you always need to select a genuine and professional supplier or manufacturer to whom you need to place a V-belt order, be it Poly or Hexagonal Double categories.
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The ‘V’ type beltings are very much in demand among numerous sectors of the industrial market across the globe. Yes, you may come across this demand in developing economies like India or in developed nations like the US. A number of double v-belts suppliers are into the fray for delivering such belting products to their clientele. The supplier companies that are able to convince potential clients like you about the ‘double’ category v-beltings are able to make the cut in their sales. Still puzzled with whatever is said till now? No worries, just keep reading this blog to get a clearer picture!
The Power transmissions getting industrially popular:
Firstly, as a potential customer that too if you are a newbie you need to keep in mind that double v-belts are immensely utilized in power transmissions across various industrial applications.
Yes, now you should see to it that your business application is capable to be operated with the help of these particular beltings. Now there are a number of industrial applications such as conveyors or mule drives and so on. Whatever your application equipment may turn out to be, you surely need these belts to drive your machinery!
Now you may be thinking for a while that why should these beltings be a big deal regarding the power transmission thing! Here, you need to remember that these V-beltings the ‘purpose’ of these hexagonal v-beltings is for transmitting power from both the belts involved. Their special tension cord can perfectly cater to the dual power requirement along with multiple bendings.
You can apply these V-belts in those drives where numerous pulleys within the same location are to be driven in the anti-clockwise & even clockwise direction simultaneously. If your business application consists of such drives then these beltings are surely a take away.
The Dimension Particulars of AA, BB, CC & DD giving variety:
You need to even realize that these hexagonal type beltings are also popular among various industry players because of their dimension particular varieties that they have to offer.
Yes, the categories are AA, BB, CC and DD. Now it’s you who has to decide that that which of these categories or types needs to be chosen for placing the double v-belting order. All these categories can be distinguished from each other on the basis of 5 parameters that you need to keep in mind.
The parameters are Top Width (mm), Thickness (mm), Angle (o), Size Ranges (Inches) and Size Range (mm). Being an end-user in the B2B sector, you can surely keep the above mentioned things in mind before placing an order for any hexagonal double v-belting.
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When we talk about the B2B sector, especially regarding the industrial rubber product market then numerous ‘stakeholders’ need to be addressed. As an example, if it’s about Hexagonal double v-belts then these parties are crucial. Whenever you think about suppliers then they play a vital role for delivering these beltings not just in their personal capacity but also trying to coordinate with other stakeholders involved. Yes, the stakeholders may be the manufacturers, the wholesalers or at times even the customers (end-users) at times. Still puzzled even to the slightest level then keep reading this blog!
Suppliers need to keep in tandem with the wholesalers:
You should keep in mind that double v-belts suppliers always need to keep their B2B wholesalers in the loop of things. Here are a few points that you need to remember as a potential customer in this field:
But it’s not always about wholesalers as customer service is yet another crucial aspect of business for these suppliers. Still confused? Read ahead!
Suppliers need to gain customer confidence:
Next, you need to keep in mind that suppliers should always make an outreach to their customers as per the following points:
Keep reading further.
Suppliers need to strike the balance between wholesalers & customers:
Yes, suppliers of Hexagonal Double or any other V-Belts (or even any rubber product for that instance) always need to strike a balance! The balance is needed between maintaining the professional (working) relation between dealing with wholesalers one hand and customers on the other. They always need to strike the balance for keeping the logistics chain smooth regarding these belting products to the last stage.
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